Monday, March 31, 2008
Monday, March 24, 2008
Monday, March 17, 2008
Stainless lugged frame
Here's the stainless lugs tacked up and ready to remove from the fixture.
I kinda rigged up the fixture with the bar off my alignment plate. This way I can set the whole frame up at once and be done. Talked to Don at Anvil, he said the new fixture should be shipping this week.
I kinda rigged up the fixture with the bar off my alignment plate. This way I can set the whole frame up at once and be done. Talked to Don at Anvil, he said the new fixture should be shipping this week.
Lisa wasn't home when I brazed this one so I don't have any pictures with fire in them, but here's some from when the smoke cleared.
Pretty clean, not too much charred flux.
Finally, after some quality time with the file and emery.
The head tube, would look a little nicer if I had a sandblaster to knock down the flashing, but once it's polished and painted you'll never know.
Friday, March 14, 2008
Stainless Lugged Singlespeed
Things are moving along at Ellis Cycles. The current project is a fixed gear road frame with fancy stainless lugs. I tried to take photos through all the stages, but I must admit, I find it hard to stop and take photos once I'm in the groove of carving.
The seat lug begins with some 1/8" holes to perforate the area to be removed.
Moving around the lug, more large chunks of metal to remove. You'll see on some of the lugs, I started with a design roughly drawn on the lugs, but I deviated on some of them. Chalk it up to inspiration.
The beginnings of a design.
Removed a chunk and thinned down the center. I have to give credit to J.P. Weigle for the large loops on the back of this lug and the underside spoon of the other lugs. I saw his design on Kirk Pacenti's site and always liked it.
Moving on to the sides, cleaning out the large loopy openings with the die grinder.
The finished lug. Admittedly I missed a couple steps, but you get the idea.
The seat lug begins with some 1/8" holes to perforate the area to be removed.
Moving around the lug, more large chunks of metal to remove. You'll see on some of the lugs, I started with a design roughly drawn on the lugs, but I deviated on some of them. Chalk it up to inspiration.
The beginnings of a design.
Removed a chunk and thinned down the center. I have to give credit to J.P. Weigle for the large loops on the back of this lug and the underside spoon of the other lugs. I saw his design on Kirk Pacenti's site and always liked it.
Moving on to the sides, cleaning out the large loopy openings with the die grinder.
The finished lug. Admittedly I missed a couple steps, but you get the idea.
Wednesday, March 5, 2008
Frame #1 pictures
The pictures on the left are post braze, pre-finish and the ones on the right are finished ready to paint.
The lower head lug, I included another picture later with the STI guides brazed on.
The seat lug, a little rough after brazing, but cleaned up nice. Henrik wanted the fastback style seat stay attachment, reminded me of my Serotta days.
Here's the real test, is it straight? It needed a little gentle persuasion, but came around just fine.
Here's the real test, is it straight? It needed a little gentle persuasion, but came around just fine.
Here's the super accurate rear end alignment, worked just like I'd hoped. Just check the drive side dropout with the indicator then check the spacing with a caliper.
That's EC (Ellis Cycles) 08, for 2008 and frame #001. Also a cool shot of the dropouts.
Finally, the head tube is faced and the STI guides brazed on.